
KT 36V/48V 22A Sine Wave Controller
Best for: Replacing a dead controller on a KT-based conversion kit · Upgrading a noisy square wave controller to sine wave · Pairing with a KT LCD display
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Troubleshooting · updated 2026-08-22
Pedal assist depends on one small sensor telling the controller you are pedaling. On most hub-motor bikes that is a cadence sensor: a ring of magnets on the crank spindle passing a sensor clipped to the bottom bracket. On torque-sensor bikes it is a strain sensor in the bottom bracket or dropout. If that signal is missing, weak, or intermittent, the controller sits idle no matter how hard you pedal.
Because the throttle uses a different input, a working throttle with dead pedal assist points straight at the PAS chain: the assist level, the brake cutoffs (which block both), the magnet disc and its gap, the sensor connector, and finally the sensor itself. Most fixes are free. A magnet disc that slid out of place after a crank job is the single most common cause we see.
Safety first
Never open a battery pack. Stop immediately if you see swelling, smell burning, or feel heat at the battery or connectors. Do not cut or splice wires. Unplug the battery before touching connectors. When in doubt, stop and get an E-Bike Assessment.
Cause 1
PAS 0 means no pedal assist by design. Some displays also have an eco or custom mode with very low assist in level 1 that feels like nothing at low cadence. A firmware reset can return settings to defaults that feel different.
Safe checks
Related parts: E-Bike Displays, E-Bike Controllers
Cause 2
Brake sensors block assist as well as the throttle, but a slightly stuck lever can block PAS intermittently and make it feel like a PAS problem. If the throttle also sometimes drops out, check the brakes first.
Safe checks
Related parts: Brake Levers, Connectors & Plugs
Cause 3
The magnet disc is a plastic ring with small magnets that presses onto the crank spindle or bolts to the crank arm. It must sit flat, spin with the crank, and pass within about 2–4 mm of the sensor head. A disc that slid inward, cracked, or was reinstalled backward (some are directional) after a crank or bottom bracket job produces no signal or a weak one. Rear-mounted sensors on some bikes look at a disc behind the chainring.
Safe checks
Related parts: Pedal Assist Sensors, Cranksets
Cause 4
The sensor cable runs from the bottom bracket to a small connector, often near the down tube or the controller. It lives in the spray zone, so moisture and corrosion are common, and a cable snagged by a stick or a kickstand pulls it loose.
Safe checks
Related parts: Connectors & Plugs, Wiring Harnesses, Pedal Assist Sensors
Cause 5
Torque sensor bikes measure how hard you push; some need a calibration at power-on with no weight on the pedals, and a foot resting on a pedal during boot throws it off. Sensors in the bottom bracket can also fail or lose their connection after a bottom bracket service. Weak or surging assist that does not track your effort points here.
Safe checks
Related parts: Pedal Assist Sensors, Connectors & Plugs
Cause 6
Cadence sensors do die — a cracked sensor head, a broken wire inside the sheath, or a failed hall element. Controllers can also lose the 5V sensor supply, which typically kills the throttle and PAS together. If the disc is in place, the gap is right, the connector is clean, and settings are correct, the sensor is the next suspect; it is an inexpensive part but must match your connector and magnet count.
Safe checks
Related parts: Pedal Assist Sensors, E-Bike Controllers, Connectors & Plugs
Set assist to 3 and retest
Rule out PAS 0 and low-assist modes first.
Boot with feet off the pedals
Torque sensor bikes calibrate at startup; power-cycle with no weight on the pedals.
Check brake lever return and cutoff icon
Both levers fully at rest; isolate sensors one at a time if needed.
Inspect the magnet disc and gap
Disc turns with the crank, sits flat, 2–4 mm from the sensor, no cracks or missing magnets, correct orientation.
Check the PAS connector
Battery out. Clean, aligned, tight, no cable damage.
Test the throttle
Throttle working while PAS does not isolates the PAS path; both dead points to brakes, supply or controller.
Note any error code
Look it up for your brand before ordering a sensor.
Opens Frisco Ebike Repair — $19.99 flat, report with likely causes and next steps.
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Cadence sensors need a few magnets to pass before the controller sees pedaling, typically a quarter to half a pedal revolution. That delay is normal. A longer delay can mean a disc with a large gap or some missing magnets.
Often yes — most clip or bolt to the bottom bracket and plug into the harness. Match the connector, number of magnets and direction. Removing the crank arm to get at it requires a crank puller, so that part may be a shop job.
Usually the magnet disc has a large or uneven gap, is wobbling, or the connector is intermittent. Check the disc and connector before replacing the sensor. On cadence systems, some surging at low speed in high assist is also simply how they behave.
A cadence sensor detects that the cranks are turning and gives a set amount of power per assist level. A torque sensor measures how hard you push and scales power to effort, which feels more natural. They are not interchangeable without controller support.
Yes. A brake cutoff switch that stays triggered blocks both assist and throttle. It is one of the first things to check on any no-power complaint.
Only order once you have confirmed the cause — mismatched electrical parts can damage a controller or battery.

Best for: Replacing a dead controller on a KT-based conversion kit · Upgrading a noisy square wave controller to sine wave · Pairing with a KT LCD display
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Best for: Generic 48V 1000W direct-drive conversion kits · Riders who want a cheap, available fix for a dead controller · Builders comfortable matching wire colors and connectors
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Best for: Small-motor folding and commuter e-bikes · Replacing a controller in a tight frame cavity · Bikes with a suspect hall sensor (dual-mode runs sensorless in a pinch)
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Best for: Replacing a broken or intermittent PAS disc on a kit bike · Upgrading a slow 5-magnet sensor to 12-magnet response · Builders who want assist to cut when back-pedaling
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